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                                                                                                                              歡迎訪問:青州市惠聯灌裝機械有限公司,服務熱線:13793679707

                                                                                                                              白酒灌裝機常見的故障分析及解決方法

                                                                                                                              來源:青州市惠聯灌裝機械有限公司 發布時間:19-06-07

                                                                                                                              導讀:白酒灌裝機雖然是非常耐用的一款設備,但是有有時使用不當,也會出現一些問題,那么常見的故障分析及解決方法?如下,知己知彼百戰百勝。

                                                                                                                                白酒灌裝機雖然是非常耐用的一款設備,但是有有時使用不當,也會出現一些問題,那么常見的故障分析及解決方法如下,知己知彼百戰百勝。

                                                                                                                               1、速度節流閥和灌裝間隔節流閥是否關閉,節流閥不能關閉;

                                                                                                                               2、快裝三通控制閥內是否有異物,如有,請清理,快裝三通控制閥和灌裝 頭的皮管內是否有空氣,如果有空氣,盡量將空氣減少或排除;

                                                                                                                               3、所有密封圈是否損壞,如有損壞,請更換新的; 

                                                                                                                              4、灌裝嘴閥芯是否有卡塞現象或延遲打開,如有卡塞,要把閥芯重新安裝 好位置。如延遲打開,需調節薄型氣缸節流閥;

                                                                                                                               5、快裝三通控制閥內上下壓縮螺旋彈簧的彈力,調節彈簧的彈力,彈力過 大止回閥會打不開;

                                                                                                                               6、灌裝速度是否太快,調節灌裝速度節流閥,降低灌裝速度;

                                                                                                                               7、所有的卡箍、皮管扣是否密封好,檢查并修正;

                                                                                                                               8、磁性開關是否松動,每次調好量后請鎖緊。

                                                                                                                                 查出白酒灌裝機故障原因后可以做適當的檢修,若灌裝機注液不勻,接頭末旋緊,有漏 氣現象,需進一步旋緊即可若機器旋轉正常,但無分裝液排出。首先檢查閥門內有異物,如有應立即清洗;查看閥門內上、下兩頂針放置是否錯誤,正確的 方法應該是兩頂針均尖端朝下,不得裝反。若開機后曲柄不能正常旋轉。 此種情況處理比較簡單。上固定桿偏下,注射器推液時內外管頂牢,致使曲柄 不能旋轉,應旋松螺帽,將上固定桿向上移動適當位置后,將螺帽旋緊。如果 是注射器裝配時造成內外管之間不清潔而卡牢,需拆下注射器清洗。觀察注液 系統末裝入軸承部位。使其不能正常工作,必需重裝。若開動自動灌裝機的注 料開關后,時間繼電器數字 LED 指示燈閃動,但不灌料。先檢查有無氣壓或氣 壓是否過低,也可能是電磁閥的線圈損壞或氣動閥芯被贓物堵住,可以拔去電 源,打開面板,旋動或按動相應電磁閥線圈按鈕,如閥門能換向動作,就說明 是電磁閥線圈發生了損壞,如不能換向,則是閥門閥芯被卡死,可更換電磁閥 線圈或分解閥門進行修復。 所以在灌裝機出現故障時可以先自檢機器,按照上面的方法排除常見的故障問題。

                                                                                                                              白酒灌裝機
                                                                                                                              灌裝旋蓋機旋蓋時緊時松處理方法:

                                                                                                                              1、把旋蓋機電源線與電源箱聯接好;
                                                                                                                              2、聯接好電源,電源箱指示燈亮;
                                                                                                                              3、左手把瓶蓋扣正在瓶口上;
                                                                                                                              4、左手把住被旋蓋的瓶身;
                                                                                                                              5、右手握緊旋蓋機,旋頭垂直對準瓶蓋;
                                                                                                                              6、右手食指按下灌裝旋蓋機上的啟動開關,同時往下按,直到灌裝旋蓋機離合器自動離合,發出“噠噠……”的響聲時即可,根據旋蓋松緊,旋蓋頭也不必壓得太緊;
                                                                                                                              7、調整瓶蓋松緊可通過調整旋頭與旋機之間的扭距調節螺母達到,調緊則扭距越大,瓶蓋旋得越緊,調松螺母則扭距越小,瓶蓋旋得越松。
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